Our precision manufacturing process integrates: flame cutting, shot blasting, gantry milling, bench fitting, CNC machining, welding, tempering, sandblasting, painting, and final assembly.
Flame Cutting
Optimized combustion chamber and nozzle geometry deliver elevated flame temperatures and accelerated cutting speeds for efficient material processing;
An advanced CNC system enables automated path optimization, real-time parameter monitoring, and adaptive process adjustments to ensure cutting accuracy and stability;
The system adapts to various metals, automatically adjusting cutting parameters based on material thickness and composition to meet specialized application requirements.
Shot Blasting
High-velocity shot blast systems with premium abrasive media deliver uniform surface preparation, effectively removing oxides, contaminants, and corrosion while optimizing surface roughness for enhanced coating adhesion;
Advanced sensor-controlled systems enable fully automated blasting processes, intelligently adjusting blast intensity and velocity based on material type, geometry, and dimensions to ensure optimal surface preparation outcomes;
An enclosed blast chamber integrated with a high-efficiency dust extraction system minimizes airborne particulates and noise pollution, ensuring an environmentally sustainable process with reduced energy consumption.
Gantry Milling
Constructed from high-strength alloy with precision FEA-optimized design, the gantry mill ensures exceptional structural rigidity and stability during heavy-duty, high-speed machining operations;
The gantry mill is powered by high-performance servo motors and precision linear guides, enabling it to achieve micron-level feed control for superior machining accuracy and surface finishes;
Supporting milling, drilling, tapping, and more with modular tool configurations, the gantry mill provides comprehensive single-setup machining capabilities for intricate components.
Tempering
Cutting-edge heating elements with optimized thermal distribution enable rapid, uniform heat penetration, significantly reducing tempering cycles and enhancing production throughput;
Integrated high-precision sensors and intelligent thermal control systems enable real-time temperature monitoring and adjustment, ensuring precise stability throughout the tempering process for consistent material properties;
Advanced insulation materials combined with optimized furnace design minimize thermal losses, significantly reducing energy consumption while maintaining process efficiency.
Sandblasting
Energy-efficient spray gun and abrasive recovery system minimize material and energy consumption;
Integrated advanced control system with smart sensors enables automated/intelligent sandblasting control, enhancing operational ease and safety;
Fully enclosed design with high-efficiency dust collector effectively captures/processes dust, safeguarding operator health and environmental cleanliness.
Painting
Rapid, uniform coating application with minimal overspray can be achieved with the integration of high-performance spray guns and optimized air supply systems;
Fully enclosed design, equipped with advanced filtration and exhaust treatment systems, effectively capturing and collecting paint particles, ensuring the health of operators and meeting regulatory emission standards;
Equipped with a user-friendly control panel that allows for real-time adjustment of spray pressure, airflow velocity, and coating mode to achieve process flexibility and customized completion quality.