Model: OG-100II
Product Overview:
The OG series press brake forms multi-thickness sheet metal with high precision through a hydraulic down-acting dual-guide structure and an inclined wedge fine tuning crowning system. When combined with a dual-sided quick-release mold assembly and a low-fault hydraulic system, they efficiently and stably process various shaped workpieces.
Application:
Equipped with triple hydraulic cylinders featuring synchronized drive and FR Bending Technology, this machine achieves ±0.5° ultra-high precision and complex contour processing. Ideal for automotive chassis components, new energy battery trays, 5G heat sinks, aerospace titanium alloy skins, and other irregular parts, it serves premium sectors including automotive manufacturing, new energy power batteries, optoelectronics, and aerospace.
Item | Unit | OG-100Ⅱ | |
Nominal Force | KN | 1000 | |
Workbench | MM | 3000 | |
Bending Length | MM | 3200 | |
Colume Distance | MM | 2540 | |
Stroke Distance | MM | 100 | |
Max. Daylight | MM | 400 | |
Approach Speed | MM/S | 50-63 | |
Bending Speed | MM/S | 1-13 | |
Return Speed | MM/S | 55 | |
Dimensions(Max.) | Length | MM | 3350 |
Width | MM | 1600 | |
Height | MM | 2450 | |
Mian Motor Power | KW | 7.5 | |
Total Power | KW | 9 | |
Power Supply Cable | M㎡ | 4 | |
Gross Weight (Approx.) | KG | 6700 |
Industry Applications: new energy, electronics and electrical appliances, 5G products, server racks and cabinets, filing cabinets, kitchenware, range hoods, air purification equipment, etc.
Specifically engineered for metal sheet bending, combining high-speed operation with precision accuracy to deliver desired angles/shapes for both thick and thin plates, ensuring time/labor efficiency and consistent quality.
Utilizing upper/lower dies of various profiles, the system enables complex workpiece fabrication to meet diverse processing requirements, offering flexible adaptation to custom orders.
Featuring a down-acting hydraulic system with integrated design, it achieves compact structure, low failure rate, and minimal maintenance requirements for reliable operation.
Dual safeguards of cylinder side guidance and upper stopper positioning ensure smooth ram movement and precise angle control during every bending cycle.
Equipped with wedge-type fine-tuning crowning mechanism and quick-clamp system, it automatically adjusts to material variations to eliminate errors, enhancing consistency and final product yield.
As a down-acting hydraulic press brake, it offers optimal cost-efficiency supported by localized technical assistance and rapid after-sales service, making it the preferred choice for mid-to-high-end users.
The use of foot pedal switch, effectively reduce the work intensity of the workers, improve the working efficiency. With a mechanical life of over 1 million cycles
When the first piece of the workpiece bending test is performed, the use of the hand wheel adjustment function greatly facilitates the understanding of the operation and improves security.
By using the direct control of the digital encoder, the height of the stop of the working table is directly controlled, in order to avoid unnecessary empty travel, greatly improve the production efficiency.
The upper tool quick-clamping device ensures straightforward and stable installation, prevents upper tool displacement, enables rapid release/clamping cycles, and significantly reduces setup time.
Our press brakes are welded into shape and then machined as a whole using a large gantry CNC machining center, ensuring superior precision and structural integrity.
Compared to traditional welded structures, the nested frame design eliminates distortion and deflection. It ensures stable geometry and maintains machining accuracy over long-term use.
The machine body welding process employs robotic automatic welding combined with manual touch-up welding.Every connection on the press brake frame is welded 10 times, strictly following Multi-layer and multi-pass welding standard for maximum strength and durability.
After the machine body is welded into an integral structure, it undergoes an overall tempering process at a temperature range of 400-650 degrees Celsius, ensuring high consistency in the strength of the machine body.
Once the mainframe is integrally fabricated, it is fully sandblasted and coated with one primer layer and two topcoats using eco-friendly water-based paint — ensuring excellent adhesion and a finish that never peels.
Made by high-manganese steel grades Q355 and Q235, which are of the same high-yield-strength steel type as that used in warships, submarines, and cross-sea bridges
1.TFT Touchscreen Interface: Features a vibrant TFT color LCD touchscreen for intuitive, dialog-based data entry, either directly or via a remote handwheel.
2.High-Precision Control: Equipped with Keyence digital controller and Mitsubishi servo amplifier, enhancing stability and precision. Supports up to 999 preset programs.
3.Synchronized Axis Control: Integrates L-axis (backgauge) and D-axis (depth) controls for synchronized operation.
4.Direct Input Mode: Operators input L and D values; the system auto-sets other parameters from its database.
5.Angle Input Mode: By entering material thickness, type, bend length, angle, and tooling, the system calculates axis positions automatically.
6.User-Friendly Operation: Designed for ease of use with minimal training, faster processing, and simplified maintenance.
The advantages of 2-axis/3-axis back gauge blocks:
A. Equipped with linear guide rail scales, back gauge blocks freely slide to precise positions with ease of movement.
B. Scales adjustable via unilateral manual/electric modes for fast, precise adjustments, facilitating vertical positioning calibration.
This back gauge assembly utilizes a steel scale with superior rigidity, hardness, and deformation resistance. It has manually adjustable positioning blocks that are easy to disassemble and relocate, and it adapts to different bending requirements.
The scale features unilateral height adjustment capability, accommodating irregularly shaped workpieces during bending operations while ensuring simple and user-friendly operation.
The slow bending function allows you to set the bending speed for easy operation. You can also set the position where slow bending starts and the waiting time between steps, with support for digital settings or manual selection, improving processing flexibility and precision control.
The pull-back and bending function is activated after the mold clamps the material. It first performs an up-and-down movement to confirm that the material is securely clamped, thereby preventing interference with the material during the bending process and ensuring smooth processing.
The circular arc bending function enables automatic arc bending by entering spacing, converting steps into smooth curves with precision and consistency for sheet metal applications.
The line marking bending function ensures precise forming by positioning pre-drawn lines and optimizing parameters, molds, and intelligent systems, enhancing efficiency and consistency.
OG-35 | OG-50 | OG-50L | OG-60 | OG-100 | OG-150(3m) | OG-150(4m) | |
A | 1400 | 1400 | 2000 | 2170 | 3090 | 3300 | 4200 |
B | 1210 | 1210 | 1500 | 2020 | 3000 | 3200 | 4000 |
C | 1010 | 1020 | 1320 | 1700 | 2550 | 2550 | 3100 |
D | 300 | 400 | 400 | 400 | 400 | 400 | 400 |
E | 280 | 280 | 280 | 280 | 280 | 280 | 280 |
F | 400 | 400 | 400 | 400 | 400 | 400 | 400 |
G | 60 | 60 | 60 | 60 | 90 | 90 | 90 |
H | 1960 | 1960 | 2000 | 2020 | 2300 | 2400 | 2400 |
I | 1210 | 1220 | 1500 | 1900 | 2800 | 2800 | 3350 |
J | 950 | 950 | 950 | 950 | 1030 | 1030 | 1030 |
L | 1065 | 1290 | 1290 | 1290 | 1390 | 1500 | 1500 |
After the press brake is delivered to the customer, our company will provide free equipment commissioning and subsequent on-site operational training tailored to the customer's specific needs. The training personnel will not depart until the buyer's technical staff have fully grasped the technical characteristics, operational procedures, and maintenance knowledge of our CNC bending machine. The training curriculum includes:
The quality and precision of OSM's press brake are outstanding. We’ve been using it for eight months, and it still maintains exceptional accuracy without any deviation. The robust build and excellent craftsmanship make it a top-tier machine!
The energy-saving mode of OSM's press brake is impressive! Compared to our previous equipment, energy consumption has been reduced by 25%, while production efficiency has increased by 30%. It not only saves costs but also aligns with our green manufacturing standards.
We operate OSM’s press brake 24/7, and it remains highly stable with no need for frequent maintenance. Even under high-intensity production, there have been no malfunctions, significantly boosting our productivity! Their service is very good, remote support is always online.
OSM’s intelligent press brake is equipped with an AI recognition system that automatically detects material thickness and adjusts parameters, reducing manual intervention. It handles different materials and sheet metal shapes effortlessly, greatly enhancing production flexibility!
Our press brake is meticulously engineered for seamless compatibility with mainstream robotic arms, including models from ABB, KUKA, Yaskawa, and FANUC. It guarantees effortless integration into automated production lines while meeting Industry 4.0 standards. The system supports real-time communication, adaptive control, and intelligent coordination to enhance production efficiency and minimize manual intervention. Whether you need a solution for high-mix, low-volume production or large-scale manufacturing, ours delivers the flexibility and efficiency required by modern industrial applications.